Benefits of Aerial Splicing

Fiber Optic Splice Closures (FOSCs) provide the opportunity for three types of fiber optic splicing: aerial, at grade or below grade. Although a sealed FOSC is an option for aerial splicing, a weather-tight breathable FOSC is the most beneficial in this type of fiber installation. Learn about the advantages in both cost and functionality of aerial splicing.

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When considering distribution of information on fiber optic cable in a Fiber Optic Splice Closure (FOSC), three types of splicing should be considered including above ground aerial, at grade or below grade fiber optic splicing. Each of these splicing types has benefits as well as cost and risk associated with deployment. This white paper defines considerations for aerial fiber optic splicing in risk, cost and reward. These comparisons will be limited to backbone and branch distribution in FOSC.

Outside plant considerations
Three types of FOSC should be considered with aerial splicing used in two broad applications:

Traditional slack loop cable splicing is the most common deployment. A coil of fiber optic cable is placed and the FOSC will be installed by another crew. This allows the cable to be opened and spliced to branch cables or cable ends. This type of splicing can utilize either a sealed FOSC or a weather-tight breathable FOSC for all splicing.

Taut sheath or no slack splicing occurs when there is a repair to a fiber optic cable damaged on the strand or when a no slack branch or drop cable is to be installed. This type of splicing can only be accomplished with an inline FOSC and typically occurs after plant design and deployment. This is a cost effective solution for repair or additional branch drops.

Aerial Weather Tight Fosc

Driving factors in FOSC selection
When defining what type of FOSC will best suit the deployment and maintenance expectations of a provider, consider these factors.

  • Initial cost of goods – material needed to install and maintain the plant
  • Initial cost of installation – labor cost for first pass placement and splicing
  • Deferred cost of installation – material and labor costs in a “build as you grow” design
  • Routine maintenance and repair – material and labor associated with environmental and accidental damage associated with outside plant fiber optic cable deployment
  • Ease of expansion – material and labor cost associated with expansion (internal or external geographic expansion)
  • Choosing the right material
    • Proven and supported product
    • Meets applicable industry standards
    • Material availability and warehousing considerations
    • Training time for current staff, contractors and future training

The process of installing any type of FOSC in an aerial application has many constants which will not change based on the type of FOSC deployed. These include site preparation, cable preparation and actual splicing where applicable.

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Cost considerations
Many manufacturers provide FOSC in both sealed and weather-tight varieties. Consider the following:

  • The cost of a weather-tight FOSC is typically less than a sealed FOSC.
  • No special tools are required for installing a weather-tight FOSC.
  • Initial training and new hire training times are reduced with weather-tight FOSCs.
  • Sealed FOSCs typically have more associated kits.
  • Sealed FOSCs are a universal product that can be used in any splicing location.
  • Weather-tight FOSCs are limited to aerial strand splicing only.

The variable costs associated with the different types of aerial FOSCs are highlighted below:

Afl Aerial Splicing Table1

Initial first pass labor
The majority of this cost is labor spent on constants that remain stable between both types of FOSCs. The cable placement and coil lengths are constant. The setup and splicing at each location is constant on the first pass as sealed and weather-tight FOSCs can both be spliced at grade level. However, there is an opportunity to decrease time spent in low to mid-count splicing by splicing on the strand in a weather-tight FOSC. This is not possible in a sealed FOSC. Current fusion splicers are designed to withstand the weather in an outside plant deployment where strand aerial splicing can be a consistent time and cost saving methodology. This should be an area of risk versus reward depending on weather and technician proficiency.

The study below can be used two ways:

  1. At grade splicing can occur on both sealed and weather-tight FOSCs.
  2. Aerial splicing can occur only in weather-tight FOSCs.

Afl Aerial Splicing Table2

Aerial splicing in a slack loop-type design does not require special equipment to perform at the bucket. Considerations of environmental protection such as tents and heaters can improve productivity but are not required to perform the splicing. As mentioned above, taut sheath no slack splicing will require specific strand mount bracketry for the fusion splicer.

Build as you grow
Build as you grow is applicable in a phased build where branch cables are deployed after an initial backbone build and implemented as service is needed in a specific region. This time savings listed above would be applicable for each branch added to an existing coil left on the backbone cable. Sealed FOSCs must utilize at grade splicing to add a branch to the backbone. Weather-tight FOSCs can be spliced at grade or on strand.

Routine maintenance and repair
The cost savings of utilizing weather-tight aerial FOSCs is one that can be realized for the life of the plant. There are many times when a FOSC needs to be opened other than splicing. Routine maintenance, troubleshooting and repair occur on a regular basis in outside plant fiber networks. Routine maintenance can include preventive replacement or repair of fiber for squirrel chews or low lying branches. The need for outside plant fiber repair can come from many places, including nature and man-made repairs; hunting season and the marksman who takes your fiber rather than the bird on the strand, an unfortunate car or truck accident involving a pole or strung fiber, and finally Mother Nature can cause the most havoc to the plant with an arsenal of wind, snow and ice.

Installation Weather Tight Aerial Fosc

From an OTDR to red light fiber verification, a weather-tight aerial FOSC will save money. A typical trouble call can result in multiple FOSC openings to troubleshoot and repair an outage. The aerial option can be accomplished in half the time potentially performing the maintenance from a ladder eliminating the need for a costly bucket truck roll out.

Afl Aerial Splicing Table3

Training and craft preparation
Typically, a weather-tight FOSC is not as complicated to install as a sealed FOSC installation. A weather-tight FOSC is designed to be more tolerant of field and craft variations during installation. Training craft personnel or contractors is significantly less than a sealed FOSC. The weather-tight FOSC installation does not need to be sealed to prevent the Telcordia-specified 20 feet of water out for seven days. Typically special tools are not needed and often use fewer tools than a sealed FOSC.

What are the benefits of aerial splicing for you and your company? The benefits of time and cost savings are clearly defined above, but what are the other considerations in adopting this technology? The aerial weather-tight (breathable) FOSCs have a 20+ year proven field record with products from multiple vendors. The deployment of this technology has spanned all of North and Central America with proven protection in the harshest of environments from the cold of Northern Canada to the heat in Mexico. These have been approved and deployed in all markets and fiber plant designs from RBOC to ITEC and CATV providers. From an RBOC perspective, breathable closures are recognized as Telephony grade solutions verified in GR-771 for free-breathing FOSC.

Optical Fiber Identifier Aerial Fosc

The benefits and cost savings continue as your fiber plant matures with decreased maintenance cost due to ease of field troubleshooting and plant repair or expansion utilizing weather-tight FOSC. By design the weather-tight FOSC allows for ambient temperature and ambient humidity inside the FOSC as well as outside the FOSC. This prevents condensation from forming inside the weather-tight FOSC which ultimately would be sealed in the traditional FOSC. In areas where freezing is a concern, this closure is proven to have additional value. If condensation, moisture or rain were to migrate into a sealed FOSC the accumulation of frozen water can result in attenuation or total failure of optical links in the field. This cannot occur with a vented closure and fiber routing design in a weather-tight FOSC. The design of a weather-tight FOSCs prevent water from ever being able to accumulate and reach the fiber cable or splice sleeve, preventing an attenuation or degradation that can occur from bare fiber being submerged in water for extended periods of time.

In terms of material, labor and maintenance cost, the deployment of aerial splicing is proven to be a reliable cost saving strategy for outside plant fiber placement.

Rich Megill is the application engineering manager for AFL’s Optical Connectivity and Apparatus (OCA) division. With more than 30 years of experience in fiber optic technology, Rich started his career with Keptel, a division of ARRIS, where he designed network interface systems and fiber optic cable management products for telco residential and commercial applications.

AFL provides industry-leading products and services to the electric utility, broadband, communications, factory, enterprise, wireless and transit rail markets as well as the emerging markets of oil and gas, mining, nuclear, avionics, medical, renewable and intelligent grid. The company’s diverse product portfolio includes fiber optic cable, transmission and substation accessories, outside plant equipment, connectors, fusion splicers, test equipment and training. AFL’s service portfolio includes market-leading positions with the foremost communications companies supporting OEM, outside plant, enterprise and wireless areas.

Founded in 1984, AFL is proud to offer engineering expertise, exceptional products and reliable service that help our customers improve their critical and electrical infrastructure. AFL has operations in the U.S., Mexico, Europe, Asia and Australia. The company is headquartered in Spartanburg, SC and is a wholly-owned subsidiary of Fujikura Ltd. of Japan.

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